Weber Metals

PRODUCTS

Engineered Hand Forgings

business-jet-1

Regional jet Wing Spar

20’-0” long
Stepped and Tapered

Commercial Jet Crown Frame

Weight: 750 lbs.

Frame 2

Monolithic Cockpit Window Frame

Weight: 2,400 lbs
Metal Type: Al
Contoured in two directions
Stress Relieved

Near-net-structural-engineered-hand-forging

Near net structural engineered hand forging

Dimensions: 80” x 75”
Metal Type: Al
Weight: 2911 lbs.
PVA: 5800 in^2

LARGE MONOLITHIC FORGINGS

empennage

Empennage fin bulkhead support

Dimensions: 95” x 35”
Metal Type: Al
Weight: 653 lbs.
PVA: 2274 in^2

mount forging

Mount Forging

Dimensions: 50” x 20”
Metal Type: Ti
Weight: 254 lbs.
PVA: 809 in^2

Cockpit window frame for a business jet

Dimensions: 72” x 35” Metal Type: Al
Weight: 356 lbs.
PVA: 1316 in^2

wing

Wing to fuselage fitting for a business jet

Dimensions: 65” x 10”
Metal Type: Ti
Weight: 190 lbs.
PVA: 307 in^2

piece

Bulkhead for regional jet

Dimensions: 103” x 55”
Metal Type: Al
Weight: 423 lbs.
PVA: 1466 in^2

Structural bulkhead

Dimensions: 38” x 23”
Metal Type: Ti
Weight: 314 lbs.
PVA: 550 in^2

fuselage keel chord

Fuselage keel chord

Dimensions: 155” x 10”
Metal Type: Ti
Weight: 513 lbs.
PVA: 1170 in^2

Incremental Forging

Part saves ~20% weight with thinner webs, less coverage, and no additional material for tool tabs. This is possible with the 60K press and other recent improvements

monolithic sup

Large Monolithic Forging 

Using Weber’s vast experience and engineering expertise, we were able to replace 5 customer parts with a single forging. This saves part weight and significant machining cost.

ROTATING PARTS

Rotating assembly for helicopter

Dimensions: 75” diameter
Metal Type: Ti
Weight: 1350 lbs.
PVA: 2260 in^2

Rotating assembly for helicopter

Dimensions: 25” x 25”
Metal Type: Ti
Weight: 480 lbs.
PVA: 981 in^2

Engine Disk for aircraft engine

Dimensions: 44” diameter
Metal Type: Ti
Weight: 1000 lbs.
PVA: 1550 in^2

Closed Die Forging

closed-die-forging-4-391x234

OPEN Die Forging