Large Monolithic Forgings
Mount Forging
Dimensions: 50” x 20”
Metal Type: Ti
Weight: 254 lbs.
PVA: 809 in^2
Metal Type: Ti
Weight: 254 lbs.
PVA: 809 in^2
Cockpit window frame for a business jet
Dimensions: 72” x 35”
Metal Type: Al
Weight: 356 lbs.
PVA: 1316 in^2
Weight: 356 lbs.
PVA: 1316 in^2
Wing to fuselage fitting for a business jet
Dimensions: 65” x 10”
Metal Type: Ti
Weight: 190 lbs.
PVA: 307 in^2
Metal Type: Ti
Weight: 190 lbs.
PVA: 307 in^2
Empennage fin bulkhead support
Dimensions: 95” x 35”
Metal Type: Al
Weight: 653 lbs.
PVA: 2274 in^2
Metal Type: Al
Weight: 653 lbs.
PVA: 2274 in^2
Bulkhead for regional jet
Dimensions: 103” x 55”
Metal Type: Al
Weight: 423 lbs.
PVA: 1466 in^2
Metal Type: Al
Weight: 423 lbs.
PVA: 1466 in^2
Fuselage keel chord
Dimensions: 155” x 10”
Metal Type: Ti
Weight: 513 lbs.
PVA: 1170 in^2
Metal Type: Ti
Weight: 513 lbs.
PVA: 1170 in^2
Structural bulkhead
Dimensions: 38” x 23”
Metal Type: Ti
Weight: 314 lbs.
PVA: 550 in^2
Metal Type: Ti
Weight: 314 lbs.
PVA: 550 in^2
Incremental Forging
Part saves ~20% weight with thinner webs, less coverage, and no additional material for tool tabs.
This is possible with the 60K press and other recent improvements
Large Monolithic Forging
Using Weber’s vast experience and engineering expertise, we were able to replace 5 customer parts with a single forging. This saves part weight and significant machining cost.